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Digital factory and advanced simulation systems

Digital factory and advanced simulation systems

A standard and customizable model for plant simulation, to ensure more efficient production in an "Industry 4.0" perspective.

Approach & Solution



Our Client is an American company included in the Fortune 500 list, which manufactures industrial equipment, household tools, safety products and locks, with a network of plants all over the world.

The geographical distribution of production, which is differentiated by market sector, requires particular attention on key aspects such as Key Performance Indicator (KPI) analysis, identification of possible bottlenecks in the workflow and improvement of production volumes.


We were engaged by the Client to substitute the existing simulation model already adopted in some plants using the Siemens Tecnomatix Plant Simulation product. After a thorough review of requirements, we considered that the creation of a new, standard and adaptive global simulation model was the quickest and most cost-effective way to extend implementation to multiple facilities, considering their widespread consistency in terms of assembly lines and storage environments.

Within a digital factory vision, we thus developed a Global Plant Simulation project for analyzing and evaluating the processes that occur on production lines, easily customizable according to the specificities of each plant and equipped with a simple user interface, in order to ensure rapid implementation and optimal use even for end users with little experience.


Solution developed in just five weeks

Better analysis of production lines

Reduction of bottlenecks in the work cycle

Monitoring inefficiencies in product storage

Project Value

Cost cutting
Process performance

Our Products & Other Technologies

Siemens Tecnomatix Plant Simulation Custom Global Plant Simulation Template

Project Team

Engineering USA